Ultrasonic Level

Greyline ultrasonic sensors are mounted at the top of a tank or in a position above the liquid being measured. The sensor continuously transmits pulses of high frequency sound (typically 42 kHz) which travel away from the sensor, hit the surface of the liquid and return to the sensor.

Accurately measures Level 

from the top of the tank
The instrument electronics measure the time it takes from transmitted sound to return of the echo. With reference to the speed of sound in air, the exact distance of the liquid surface from the sensor can be calculated with high accuracy (±0.25% of maximum range).

Since the speed of sound is affected by air temperature, Greyline ultrasonic level sensors include a built-in temperature sensor. Level/distance measurements are automatically temperature compensated throughout the operating temperature range of the sensor.

The sensor should be positioned so that it has an clear "view" of the liquid surface and away from ladders, pipes or other obstructions. Greyline recommends 1 ft. from the sidewall for every 10 ft. depth (300 mm for every 3 m depth). False echoes from agitators (sweeping under the sensor), turbulence and waves can be filtered and disregarded by the instrument.

Greyline models range from simple 4-20mA level indicating transmitters, to sophisticated monitoring, controlling and logging models. Return to Greyline Products for Level model details and specifications.

Open Channel Flow

The common method of measuring flow through an open channel is to measure the height or HEAD of the liquid as it passes over an obstruction (a flume or weir) in the channel. Using ultrasonic level technology, Greyline open channel flow meters include a non-contacting sensor mounted above the flume or weir. By measuring the time from transmission of an ultrasonic pulse to receipt of an echo, the water level or "Head" is accurately measured.

Measure flow through 

any Flume or Weir
Flumes and weirs are specially designed channel shapes that characterize the flow of water. Common types are Rectangular Weirs, V-Notch Weirs, Parshall flumes and Palmer Bowlus flumes. The choice of flume or weir type depends on the application: flow rate, channel shape and solids content of the water. Feel free to Contact us () for advice on selection of a suitable flume or weir for your application.

Greyline open channel flow meters can be calibrated to any flume or weir by menu selection. The open channel flow meter electronics use an internal formula to calculate flow rate (Flow = K Hn, where 'K' and 'n' are constants and 'H' is Head as measured by the instrument). Calibration to uncommon or custom flumes can be done by direct entry of 'K' and 'n' constants. Greyline also offers a PC software program "Find K&n" to develop calibration constants from a flume or weir flow chart.

Greyline open channel flow meters include a non-contacting ultrasonic sensor, connecting cable and an electronics enclosure which can be mounted at a convenient location nearby (within 500 ft / 152 m). Sensors can be rated intrinsically safe for mounting in hazardous-rated locations. The instruments display, totalize, transmit and control, and some models include data logging/flow reporting systems.

Area-Velocity Flow

Measure open channel flow without a flume or weir: How it Works

Visit Greyline Products for Open Channel Flow model details and specifications.

Doppler Flow

Doppler flow meters measure flow from outside a pipe with a strap-on sensor. Greyline Doppler meters continuously transmit high frequency sound (640 kHz) that travels through the pipe wall and into the flowing liquid. Sound is reflected back to the sensor from solids or bubbles in the fluid. If the fluid is in motion, the echoes return at an altered frequency proportionate to flow velocity. Doppler flow meters continuously measure this frequency shift to calculate flow.

Measure flow from OUTSIDE 

a pipe with strap-on Sensor
The Doppler effect was first documented in 1842 by Christian Doppler, an Austrian physicist. We hear everyday examples of Doppler: the sound of a train whistle changing pitch as it passes by, or the exhaust noise from a race car as it speeds past our location.

The Doppler technique only works on liquids which contain solids or gas bubbles to reflect its signal. These are "difficult" liquids that may damage regular flow meters: slurries, sludge, wastewater, abrasives, viscous and corrosive chemicals. Because the sensor mounts on the outside of the pipe, there is no pressure drop and no obstruction to flow.

For best performance Doppler sensors should be mounted away from turbulence creating devices like pipe elbows and tees, and away from velocity increasing devices like controlling valves and pumps. Typical accuracy is ±2% of full scale.

Doppler instruments include a strap-on sensor, connecting cable and an electronics enclosure which can be mounted at a convenient location nearby (within 500 ft / 152 m). Sensors can be rated intrinsically safe for mounting in hazardous-rated locations.

Reurn to Greyline Products for Doppler model details and specifications.